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Custom Sewing

Sturges specializes in the design and production of finished webbing assemblies along with custom sewn products to meet the customer’s unique requirements. As an OEM manufacturer, Sturges prides itself on having the ability to design, weave, manufacture, sew and test a product that helps our customers become successful in their business.

THE PROCESS

Sturges partners with you in developing the product. First, your design parameters will be recorded, including physical dimensions, performance requirements, compliance with industry standards, aesthetic qualities, cost expectations, and environmental conditions under use. A cost estimate can then be providedand if acceptable, prototype samples can be produced and compliance with design inputs can be verified. Following this, a proposal supported by objective data will be prepared for you. Upon receipt of your order, production documents will be created, including webbing and weave construction specifications, a detailed sewn assembly drawing with a materials list and performance requirements, a control plan showing all quality aspects in the production process, and testing procedures. 

Sturges understands and values the importance of speed and accuracy in this process and will strive to meet all of your expectations.

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WEBBING

THREAD

SEWING COMPETENCIES

EQUIPMENT

HARDWARE

  • Kevlar®
  • Nomex®
  • Dyneema®
  • Vectran®
  • Technora®
  • Nylon
  • Polyester
  • Kevlar®
  • Nomex®
  • UHMWPE
  • Nylon®
  • Polyester
  • Mil-Spec
  • Sizes Tex 21-Tex 500
  • Strap assemblies
  • Pouches
  • Shoulder pad assemblies
  • Slings
  • Energy absorbers 
  • Energy absorbing lanyards
  • Equipment harnesses
  • Bags
  • Programmable sewing 
  • Single needle sewing
  • Sonic welding
  • Bagging
  • Grommet
  • Rivet
  • Custom fixtures
  • Hot and Cold Cutting
  • Snaphooks
  • Slides
  • Cam buckles
  • Ratchet buckles
  • Side release buckles
  • Quick release buckles
  • Grommets
  • Custom designed hardware